Executive summary
On Saturday 5 September 2009 the Cessna 207 aircraft had been loaded with 5 passengers for a trip from Queenstown to Milford Sound. Owing to a faulty battery the aircraft would not start using the conventional key-start system.
The pilot placed another company employee, who was not a pilot or an engineer, in the left-hand seat, set the handbrake and set the ignition and engine controls for a hand-start procedure. The pilot succeeded in starting the engine by swinging the propeller, but as the employee sitting in the left-hand seat did not understand how to operate the foot brakes, and had inadvertently disengaged the handbrake, the aircraft started moving forward at a speed that the pilot could just match.
The aircraft left the apron area and entered the grassed Zone 2 protection area adjacent to the main runway before stopping. It was therefore classed as a runway incursion because permission from air traffic control was required before entering the Zone.
The operator had established a procedure for hand-starting aircraft in exceptional circumstances; however the procedure did not meet the standards recommended by the Civil Aviation Authority in a published article in its monthly magazine, and the pilot did not follow the procedure anyway.
Nobody was injured and the aircraft was not damaged. A safety recommendation was made to the Director of Civil Aviation to promote further awareness of the risks involved in hand-starting aircraft.
Related Recommendations
In spite of the education material produced by the Civil Aviation Authority on hand-starting aircraft, the understanding of the risks associated with that activity were not well recognised by this operator and might not be with other operators in that sector of the industry.